China Automotive air outlet injection mold parts ABS material in 2 cavities gear mold car parts injection moulding electrical parts

Model Number: Plastic gear-p-shots
Cavity: Single Cavity\ Multiple Cavity
Delivery Time: 25-40days
Port: ShenZhen/ HongKong

Supply AbilityChina Factory ( Xihu (West Lake) Dis.Guan, ZheJiang ,China): 40 Set Molds Per Month Plus 5 Million Injection PartsVietnam Factory (Ho Chi Minh City, Vietnam): 100 Set Molds Per Month Plus Work Shop Video Description Specification

Company NameXihu (West Lake) Dis.CZPT ChaoJun Gear Co., Ltd.
Business TypeManufacturer
Main ProductProduct design,Plastic injection mold,Medical part mold,IML/IMD,2K injection mold,Silicone rubber mold,Die casting,Prototype,CNCMilling…
Mould Precision+/-0.01mm
Mould Life50-500K shots
Mould CavitySingle cavity, multi-cavity.
Runner SystemHot runner and cold runner.
Equipment1.Tooling Development Machinery : Swiss Mikron High Efficiency Machining Center,Swiss Mikron High Speed CNC Machining Center,JapanMakino CNC Milling Machining Center,ZheJiang Well Head CNC Machining Center,Swiss Charmilles EDM Machining Center,Japan Makino EDGE3S Sinker EDM…2.Component Finishing Machinery: CZPT Sing & Bio-Padding Machine,100,000 Grade Oil Spraying Line…3.Injection Machenery: CZPT Fully Electric Injection Molding Machine Si-Five,YIZUMI Injection Machine,XIHU (WEST LAKE) DIS.HUA InjectionMachine,HAITIAN Machinery,SUMITOMO Injection Machine,HAITIAN Double Molding Machine…
ColorWhite, black, red, according to customer’s requirement.
Surface TreatmentPolishing,Painting,Chroming,Anodizing, Brushing, Silk Screening,Water Transfering, Laser Cutting,Leather Covering,Texture,Sanblasting,Gilding, UV Painting…
Injection machies equipmentsAccording to product precision to choice the different model80T,120T,250T,450T,800T injection machine.
Inspection100% inspection by QC, QA before shipping.
ApplicationsAll kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, powerswitches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment andgifts,and more.
File FormatSolidworks,Pro/Engineer,Auto CAD,PDF,JPG
Quality Control SystemISO9001 quality management system certification;ISO14001 environment management system certification;ISO13485 medical devices quality management system certification
Package1. Inner plastic bags with foam, outer for cartoon or wooden cases with good protect;2.According to customer’s requirement
Payment term50% down payment, balance payment before shipment.
Why Choose Us 25+ Years Experience in Industry/ 100+ Experienced Engineer/ Production Capacity/ China-Vietnam Dual Factory Base Xihu (West Lake) Dis.CZPT ChaoJun Gear Co., Ltd. was founded in 1995. It has many years of production technology experience and strong software and hardware support. It is a professional R&D and technical enterprise providing precision transmission system solutions, so the industry is referred to as Chaojun Transmission. The factory is located in Qingxi, HangZhou, which is known as the most beautiful town in China with a developed economy and convenient transportation. Chaojun has a team of senior engineers and senior mold technicians in the industry to provide customers all over the world with transmission scheme design and molds One-stop service for manufacturing, parts production, appearance processing such as parts injection, and finished product assembly. The company has passed the ISO9001 system certification and is implementing the IS16949 management system. The company attaches great importance to independent development and strengthening cooperation with customers to develop smart homes, smart robot core drive systems, medical water pumps, electronic parking systems, various printer core gearboxes and consumer electronic product transmission systems, in terms of noise, precision and other key parameters At the leading level in the industry. Establish long-term strategic partnerships with leading brands in various industries. Chaojun Gear has more than 200 large, medium and small tonnage injection molding machines, SODICK wire cutting machines, SODICK EDM machines, FANC and other high-precision processing equipment, mainly Japan CZPT and China Haitian. The quality laboratory has a variety of raw material testing equipment, several three-dimensional and other testing equipment to escort the quality. Finished product assembly has 8 finished product assembly lines, multiple spraying plastic lines and hardware lines (two 100,000-level dust-free spraying), UV sprayable, dozens of two-color/four-color pad printers, and multiple automatic paint spots After 20 years of technical precipitation, the glue machine has perfected one-stop service and created a reputation in the job market. ChaoJun(China Factory) D Injection Workshop Research and Development25+ Years Experience in Industry 100+ Experienced Engineer Product Range Mold Manufacturing Workshop Injection Workshop Secondary Process Surface Treatment Oil Spraying Dust-Free Workshop Assembly Line Assembly Line Assembly Line Quality Ensurence Gear Measurement Fan Balance 3D Corriator Certifications Packing & Delivery FAQ Q1. Why us?A: We have more than 20 years of experience in hardware product OEM/ODM one-stop service, develop new products(R&D Need,Pro Consultation, ID/PCBA Design, Molding,Assembling) . Q2. Can I customize this product?A: Yes. We can develop mold, injection molding and assembly according to your requirements. And make your own brand logo. We can also pack according to your requirement. We can also accept OEM/ODM orders.Q3. Can I have a free sample?A. We can provide samples free of charge, but the freight is to be negotiated by both parties.Q4. What is the delivery time?A. 25 days after the deposit.Q5. How to order?A. Inquiry → quotation → negotiation → sample →PO/PI→ mass production → order time → balance/delivery → further.

Factors to Consider When Converting a Design to Injection Molding

When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.

Design considerations for injection molded parts

Injection molded parttInjection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.

Material selection

Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.


Injection molded parttInjection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.


Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.


Injection molded parttThe cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
China Automotive air outlet injection mold parts ABS material in 2 cavities gear mold car parts     injection moulding electrical partsChina Automotive air outlet injection mold parts ABS material in 2 cavities gear mold car parts     injection moulding electrical parts
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